The ABB IRB 1600 - ‘athletic’ new robot Cast in starring role

Suitable for small-to-midsize die-casting machines

ABB, the global power and automation technologies group, introduces the latest addition to its 'small robot' family - the IRB 1600. An 'athletic', cost competitive all-rounder, the IRB 1600 is ABB's most versatile and flexible performer to date.

Specially designed for fast and accurate handling operations across a diverse range of industrial tasks, the IRB 1600 is a backward-bending, steam-washable robot, with optional IP 67 classification and ABB FoundryPlus protection. It is available in four versions, with a reach of 1.2m or 1.45m, and a payload of 5 or 7 kgs. Its high payload makes the IRB 1600 the strongest robot on the market in its class.

Perfect for spraying, material handling and machine tending of small to mid-size die-casting machines, the IRB 1600's combination of ABB's motion control and powerful servo motors results in the shortest cycle times for any robot in its class. This gives the distinct advantage to producers wanting to improve cycle times in tending and spraying applications at the die-casting machine.

The compact arm and wrist design facilitates easy entry into the die-casting machine for part extraction, while the combined ability to 'reach' 700mm below its base adds to the robots flexibility. This flexibility makes it possible to mount the robot on top of the die-casting machine, an important factor along with the backward bending ability, in saving valuable space.

Post processing applications around the die-casting machine are becoming more and more popular, and with an 'axis 1' working range of 360 degrees and the 'bending backward' capability, the IRB 1600 can be used to perform additional applications after extracting a part from the die-casting machine. These additional tasks can include quality control, labelling, marking and many other downstream processes.
Standard equipment with the IRB 1600 is ABB's groundbreaking new controller the IRC5. Together they make a powerful, productive team that is easy to program through a simple operator interface. Programming can be carried out 'on-line', as well as 'off-line'; while to build compact, efficient cells, up to four robots can be independently operated from the same controller through the IRC5's embedded MultiMove function.

Commenting on the introduction of the IRB 1600, ABB segment manager for foundry, Mathys Pirk, comments: "This new robot is specially designed to be mounted either beside or on top of the die-casting machine and is a major breakthrough in flexibility, speed, ease-of-use and integration in foundries manufacturing. Being successful in foundries today means being robotised."

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